Evolution or revolution?
New dimensions in robotics

Automation in research

How does Fraunhofer IML contribute to robotics research in Germany as a business/industrial location and in Europe?

One of the central activities of Fraunhofer IML is the development and optimization of intelligent, autonomous transport systems that revolutionize the flow of materials in warehouses, distribution centers and manufacturing plants. The latest robotics and automation technologies are used, which are based on artificial intelligence (AI) and can be flexibly adapted to different requirements. Through its involvement in two future initiatives, the researchers are always at the cutting edge.

The autonomous evoBOT® robot demonstrates robotics research in logistics.

Robotics Institute Germany (RIG)

Fraunhofer IML supports the vision of the Robotics Institute Germany (RIG) to further advance AI-supported robotics and to position Germany as a leading international location for robotics. Through close cooperation with other Fraunhofer institutes, as well as other scientific institutions and partners from industry, the institute contributes to the promotion of talent, the efficient use of research resources and the transfer of research results into practice. The link between research and practical applications is particularly relevant, especially in the logistics industry, which further strengthens Germany's competitiveness in the field of robotics and artificial intelligence. In its collaboration with the RIG, Fraunhofer IML contributes in particular its expertise in research on automated guided vehicles and mobile robots, as well as in the development of open source software and the application of artificial intelligence processes.

About RIG

 

Lamarr Institute

In addition, Fraunhofer IML is involved in the section of AI-supported robotics at the Lamarr Institute for Machine Learning and Artificial Intelligence, one of five university AI competence centers in Germany. The institute is developing a new generation of artificial intelligence that is powerful, sustainable and secure. With its infrastructure, Fraunhofer IML supports research and development of solutions that are important for key economic and social challenges. The institute is particularly involved in the research areas of “planning and logistics” and “embodied AI”. The PACE-Lab, short for Positioning Accuracy Communication Evaluation, plays a special role here. The lab of the Fraunhofer institute, which is operated by the institute's own High-Performance Center Logistics and IT initiative, offers a globally unique research environment of high-precision positioning and industrial environment, and thus the optimal experimental environment for the agile development of autonomous systems in an industrial context.

About Lamarr institute

 About the PACE-Lab

 

What research questions and fields regarding the use of robots in logistics is Fraunhofer IML working on?

The research conducted by Fraunhofer IML particularly focuses on autonomous and embedded systems. These executive components of logistics come in the form of mobile robots and, in the future, increasingly in humanoid form. They can act autonomously or be used as part of a complete system, acting alone or in swarms. Their development is being advanced as part of numerous other research activities in the areas of driverless transport systems and robotics. One example is intralogistics, where a wide range of transportation tasks must be addressed. Today, smaller and more powerful electronic components make it possible to build vehicles that are significantly more flexible than conventional solutions. 

 

Research is using a new approach to vehicle design and development: mechanics, electronics and software are considered together in an interdisciplinary way from the very beginning.

How should automated systems in logistics be designed for interaction with humans?

 Research places an ever-greater emphasis on the interaction between humans and automated guided vehicles and mobile robots. Researchers at Fraunhofer IML are working on innovative interaction concepts in numerous projects and initiatives with research partners and companies. The consideration of socio-technical systems and the design of intuitive, user-friendly solutions accepted by employees play an important role in this. At Fraunhofer IML, automation is not viewed as a replacement for human labor, but as an opportunity to enhance work processes. Automation particularly targets repetitive, undemanding tasks or areas with staff shortages, where human work is meaningfully supplemented and supported. Instead of replacing humans, the goal is to react quickly to changing needs in the economy and society by combining humans and machines.

Symbolic representation of machine responsibility in robotics research.
© Otseira - stock.adobe.com

Most systems currently used in the workplace still allow us to discern which decisions were made by humans and which by technology. However, the boundary between humans and technology is becoming increasingly blurred as systems become more intelligent and handle more complex organizational and cognitive tasks. Humans then automatically transfer some responsibility to technology. But how much responsibility can, should, and must humans transfer to technology? When it comes to enabling technology to act responsibly, what information or data can, should, and are we allowed to share with it? The challenges associated with these questions are of a legal, social, and ethical nature. The question of “machine responsibility” is thus an important one and must be a subject of research.

What role does 6G play in robot communication?

 Next-generation mobile technology promises to expand the capabilities of robotics in many ways. 5G has already enabled remote control of robots and real-time communication through significant improvements in latency and bandwidth. 6G will bring even more substantial enhancements with latency-free connections and even higher bandwidths. Additionally, 6G will support more powerful AI and edge computing approaches, enabling robots to perform many complex calculations directly on-site, without relying on cloud data.

Robot platforms with laser technology and 6GEM in research.
© Fraunhofer IML

In this context, Fraunhofer IML is also involved in the research project “6GEM – open – efficient – secure – safe,” funded by the German Federal Ministry of Education and Research (BMBF). The project aims to demonstrate the added value of 6G systems for society and industry in various test fields. One of the successes is the development of a digital twin that not only maps a research hall but also represents components such as the network quality of the communication link between robot systems and the systems themselves.

The Network Of Our DreamS (Discover Logistics #25)

 

Our institute-wide research projects and flagships

Operating system for intralogistics

As part of the major research project Silicon Economy, funded by the German Federal Ministry for Digital and Transport (BMDV), Fraunhofer IML has established the “Automation and IoT” community, where it researches new technologies for the supply chain. The researchers have already developed an open logistics operating system for dynamic systems—LogOS for short. LogOS is designed to simplify the integration of heterogeneous vehicle fleets into various IT systems through corresponding standardized interfaces and the mapping of processes using a suitable system language for fleet controllers.

Based on these results, the researchers have developed the Aulis fleet management system for automated guided vehicles (AGVs) and autonomous mobile robots (AMRs). The modular architecture of the manufacturer-independent system enables easy customization to specific application needs and the integration of AGVs or AMRs from various manufacturers into the existing IT infrastructure.

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Aulis, a fleet management system, optimizes autonomous robot fleets in intralogistics.
Sensing puck for precise recording of environmental data in robotics research
© Fraunhofer IML

 It offers a generic open-source implementation of the VDA5050 standard developed by the German Association of the Automotive Industry (VDA) and the German Mechanical Engineering Industry Association (VDMA). This standard serves as an interface that standardizes communication between automated guided vehicles (AGVs) and a control center. This provides AGV manufacturers with the opportunity to quickly upgrade their vehicles to the standard without significant effort.

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Automation in aviation logistics

In air cargo, digitalization, automation, and the improvement of data interfaces represent important challenges for economically, ecologically, and socially sustainable development. The “Digital Testbed Air Cargo” (DTAC), funded by the German Federal Ministry for Digital and Transport (BMDV), has created a neutral, nationwide research framework that, under the leadership of Fraunhofer IML and the Frankfurt University of Applied Sciences, consolidates air freight-specific research activities and identifies and makes available digitization approaches in various process sections. In the area of automation, the project focuses on scheduling, handling, and transport.

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Logo of the Digital Testbed Air Cargo project in logistics research.
Logo of the SKALA project for research in value creation networks and robotics.

Automation in value creation networks

 A transparent and sovereign exchange of data is the basis for cross-company automation and autonomization of service provision, process execution, and payment transactions. The combination of AI and blockchain can address this challenge: While blockchain technology ensures trust in the origin of data, AI can support the validation of data before it is stored on the blockchain. In the SKALA project (Scalable AI and Blockchain Solutions for Automation and Autonomization in Value Creation Networks), funded by the German Federal Ministry for Digital and Transport (BMDV), Fraunhofer IML is researching which AI and blockchain solutions provide the greatest added value.

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Projects by our departments

Interaction with collaborative robots

 The EU research project “FELICE” aims to develop solutions for coordinated interaction with collaborative robots to integrate human and robotic properties in agile production. The goal of the project is to design the next generation of assembly processes needed to meet current manufacturing needs.

Secure use of robot systems

 Fraunhofer IML is part of the European project “IMOCO4.E” (Intelligent Motion Control under Industry4.E). The aim of the initiative is to improve production efficiency in Industry 4.0 in areas such as industrial robotics and healthcare. The focus is on a demonstrator for the safe use of mobile, autonomous robot systems in dynamic indoor environments in intralogistics. The project aims to achieve a 10% reduction in accidents in warehouse logistics and a 5% reduction in energy consumption through optimized machine utilization.

Intelligent pallets

 In the “Pal2Rec” research project, funded by the German Federal Ministry for Digital and Transport (BMDV), Fraunhofer IML is investigating how (Euro) pallets can be integrated into logistics processes using sensor-based activity recognition. The pallets no longer require an external information source; instead, they are self-sufficient and collect their own data. This data is used to track transport processes and helps detect anomalies and damage.

Contact

Christian Prasse

Contact Press / Media

Dipl.-Logist. Christian Prasse

Fraunhofer Institute for Material Flow and Logistics

Guido Follert

Contact Press / Media

Dipl.-Ing. Guido Follert

Head of Department Machines and Facilities

Phone +49 231 9743-253

Jana Jost

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Dr.-Ing. Jana Jost

Head of Departement Robotics and Cognitive Systems

Phone +49 231 9743-522